Technocast Minerals

KALEA , Sprayable Polyurea 

 

KALEA is a durable, high-performance Polyurea-based plastic characterized by high wear resistance and lubricating properties. It is used wherever aggressive bulk materials, such as ore, sand, gravel, shale, sinter, and the like are transported or stored, and plant components and pipe systems are subject to wear due to frictional and impact loading.

features and benefits

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FEATURES & BENEFITS

 

  • Application with Kalenborn spraying technology

  • coating pipes with an internal diameter of 150 mm and above

  • thick layer of material 2 – 10 mm

  • extremely wear resistant against impact and abrasion

  • highly flexible, elastic, and tear-resistant

  • rapid, seamless lining of large surfaces

  • loadable after a few hours

  • corrosion resistant

  • chemical and acid resistant

  • UV resistant

Long-Lasting Wear Protection

KALEA has excellent wear resistance and features high impact resilience. The weather and temperature-resistant surface protection also possesses sound-absorbing properties. The key benefit offered by KALEA is in increasing operational reliability and extending the service life of plant components.

KALEA is spray-applied and cures extremely quickly.As such, the material is particularly well suited for seamlessly lining plant components with large surface areas, such as coal, ore, and sand bunkers as well as lining silos and tanks, chutes, and troughs.

PRODUCT SPECIFICATIONS 

TECHNICAL PROPERTIES

PRODUCT

DESCRIPTION

DELIVERY FORMS & SHAPES

TEMPERATURE °C

WEAR APPLICATIONS

HARDNESS IN VICKERS HV

HARDNESS IN MOHS

ABRESIST

Fused Cast Basalt

Plates, Cylinders , Pipes

350

ABRASION

(1140)

8

KALCRET

Hard Compound

Can be Trowed, Sprayed , Molded

800

ABRASION , HIGH TEMPERATURE

(1250)

8,1

KALOCER

High Alumina Ceramic

Tiles, Pipes, various shapes

1000

ABRASION

(2100)

9,1

KALCOR

Zirconium Corrundum

Plates , various shapes

1200

WEAR, CORROSION, THERMAL CHOCS

(2000)

9

KALCERAM

HARD ALUMINA

Tiles

350

SLIDE PROMOTION

(500)

6

The hardness values in brackets (HV Vickers) are for indication only 

ABRESIST , KALOCER, KALCOR, KALCERAM ,KALCRET ,KALSICA, are trade names of KALENBORN KALPROTECT GmbH , Germany

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